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Prefabricated Modular Offshore Substation (Offshore E-House)

Characteristics of Offshore Substations

The offshore substation mainly includes the main transformer room (where the main transformer is placed), the GIS room (where the fully enclosed SF6 gas-insulated switchgear is placed), the main control room (where the microcomputer monitoring equipment and relay protection equipment are placed), the capacitor room (where the compensation capacitors are placed), the grounding resistance room (where the grounding resistance and overvoltage protection equipment are placed), the fire protection room, the staff rest room, as well as the helicopter platform or the platform for vessels to enter and exit.

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Offshore Substation Key Features

Unmanned HVDC Operation

Remotely controlled from onshore facilities

Accessible only via service operation vessels (SOVs)

Eliminates need for permanent platform personnel

Reduces construction costs by ~40% compared to manned stations

Technical Advantages

Reduced OPEX - No permanent crew required

Enhanced Safety - Minimized human exposure to offshore hazards

Rapid Deployment - Prefabricated modules enable faster installation

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In terms of the electrical structure, the offshore substation mainly includes power transformers and power distribution devices at all voltage levels (including circuit breakers, disconnectors, voltage and current transformers, etc.), reactive power compensation capacitor devices, overvoltage protection and grounding devices, relay protection devices, local measurement and control equipment, remote microcomputer measurement and control systems, busbars and cable facilities, etc.

Offshore substations have no foundation. To construct an offshore substation, it is necessary to first build a reliable support platform, usually adopting a structure (foundation) similar to that of the support piles of wind turbine generators. Therefore, reducing the floor area occupied by the equipment of the offshore substation is one of the important factors in controlling the cost of the substation, which can often be achieved by extensively using integrated, modular, and miniaturized equipment. For example, GIS equipment is the most typical example. In addition, since the offshore substation is in a harsh environment with high salt mist and high humidity, the insulation and salt mist protection grades of the electrical equipment are required to be higher. A large number of electrical equipment also needs to be sealed to ensure their reliable operation in the harsh environment.

Assembly of E-House solution